Controlled Environment Agriculture: Future Growth Expected in Industry

Jim Rogers Environment, Horticulture, Research

By Eric Butterman for CAES News

Next time you partake of a crisp, green salad, think about where your leafy greens come from. Many producers of high-value crops are shifting from field production to controlled environment agriculture. That is where the University of Georgia’s Marc van Iersel comes in.

Van Iersel, the Vincent J. Dooley professor of horticultural physiology in the UGA College of Agricultural and Environmental Sciences (CAES), defines controlled environment agriculture as both greenhouse production that relies on natural sunlight and vertical farms that use an electrical light source.

Controlled Environment Agriculture
UGA horticulture Professor Marc van Iersel’s research focuses on developing sustainable and cost-effective ways to ensure that crops — such as these turnip plants in a grow room at his greenhouses — get the amount of light they need to grow. (Photo by Andrew Davis Tucker/UGA)

Responding to Climate Challenges

“One of the reasons a shift is happening is that 90% of all leafy greens produced in the United States are produced in California and Arizona. That area is in a megadrought and there is no end in sight. Because of this, they may not really be able to have water available to grow the crops in what is essentially a desert,” he said. Controlled environment agriculture is appealing to producers who are “looking for production systems that may not use as much water in controlled conditions where growers can obtain predictable, year-long production.”

In his 27 years at CAES, van Iersel’s research has focused on developing sustainable and cost-effective ways to ensure that crops receive the amount of light they need to grow.

“The greenhouse has to respond to weather conditions changing all the time,” he said. “You have shorter fluctuations from morning to afternoon to evening and year-long fluctuation in many parts of the United States in winter. You need to adjust to it.”

Based on his research, van Iersel co-founded Candidus in 2017 with Erico Mattos, who received his doctorate from UGA in 2013. The company provides lighting control systems that use a compact, powerful industrial microcomputer to monitor light sensors, calculate optimal lighting conditions, and control the lighting in controlled environment systems via a local Wi-Fi network.

“There was no one taking advantage of controlling light precisely in greenhouses,” van Iersel said. “We found we could reduce electricity costs for lighting by 30%, and given that, generally speaking, electricity cost for lighting is between 10 and 20% of operating costs for greenhouses, that can reduce operating costs by nearly half.”

The partners initially developed a system that responded to real-time levels of sunlight, but van Iersel has collaborated with electrical engineers to improve the system.

Predicting Sunlight

“We’re focused on control algorithms where we can now predict the amount of sunlight we will likely get for the rest of the day, which helps us make better decisions on how much light we want to provide,” he said. “We also developed algorithms that allow the lighting system to respond to changing electricity prices. You don’t have the same electricity price over the course of the day. I believe the latest estimate from the Department of Energy has the United States spending about a billion dollars a year on electricity to provide light for crops that are grown in controlled environment agriculture.”

The responsiveness built into the Candidus algorithm has a significant effect on growers’ return on investment.

“You make a system that cuts the cost by 20% overall and that makes a critical financial difference,” van Iersel explained.

Managing Hydroponic Systems

In August 2021, Rhuanito Ferrarezi was hired as an associate professor of controlled environment agriculture in the CAES Department of Horticulture to leverage his expertise in production. He will help strengthen research capacity in controlled environment agriculture.

A main area of his work involves improving irrigation, nutrition and cropping systems, focusing on vegetables and ornamentals.

“My lab is trying to figure out what management systems should be used in hydroponic systems for controlled environment agriculture,” said Ferrarezi. “We also have a focus on figuring out how we manage the fertilizer solutions in a controlled environment to bring a benefit in using less fertilizer for production.”

‘Like a Blood Test for a Plant’

One of the innovations Ferrarezi is researching relates to sap analysis, which uses leaf samples or soil substrate sampling to determine nutrient content in plant tissue.

“It is like a blood test for a plant,” he said. “We provide a snapshot of what is going on with the crop over a growing cycle. In a controlled environment, we have the ability to grow a crop quicker than out in the field. We can actually monitor the nutrient content inside a plant in real time and growers can either increase or decrease the fertilization based on those results.”

Source: UGA CAES Newswire